Our goals in developing the inverter used in the CIVIC Hybrid Integrated Motor Assist (IMA) system were to reduce size and increase power. To increase the power, a C-Cu substrate was used to increase heat diffusion, resulting in a 6% rise at maximum power current compared with the former model. Several different technologies have been employed to reduce the size of the unit: A trench structure was used in the insulated gate bipolar transistor (IGBT) gates, the thickness of the chips was reduced, the diodes were spread out, a thin film capacitor was used and the control components of the motor and structural components were integrated. These changes resulted in a reduction of 47% in volume and 25% in weight compared with the former model.
Article of Honda R&D Technical Review Vol.18 No.1 (22 - 27)