Innovation November 17, 2023

Challenge to Carbon Neutrality on Water! Where Electric Propulsion Stands Now

Challenge to Carbon Neutrality on Water! Where Electric Propulsion Stands Now

From August, Honda started demonstration trials in Matsue City, Shimane Prefecture for prototypes of electric propulsion designed for small watercraft. The trials verify the commercial quality of electric propulsion prototypes mounted on Horikawa sightseeing boats that circulate on the moat surrounding the city’s national treasure, Matsue Castle.

The founder, Soichiro Honda had long envisioned carbon neutrality on water.
This article features Honda’s challenges that have set off for making a reality of this wish.

An aspiration to electrify sightseeing boats: Offer from Matsue City led to the launch of demonstration trials for electric propulsion

Aiming for zero environmental impact, Honda established a fundamental concept of the ‘Triple Action to ZERO’ in 2021, which integrates three elements, namely “carbon neutrality”, “clean energy”, and “resource circulation”, into one. Honda’s objectives include leading efforts in 2030 to realize a carbon-free society, and achieving net zero CO2 emissions by 2050.

In November 2021, Marine Business Division released a concept model for the electric propulsion toward realization of carbon neutrality. The electric propulsion is basically an electric outboard motor driven by a battery.  Honda calls it a “propulsion unit” for its future application not only to traditional outboard motors mounted to the transom of a boat, but also to different types of power units.

During a search for a demonstration trial subject to test these electric propulsion prototypes designed for small watercraft, Honda received an offer from Matsue City, Shimane Prefecture of electrification of the city’s Horikawa sightseeing boats, which are equipped with Honda’s four-stroke engine, BF9.9. Matsue City’s proactive efforts toward carbon-neutral tourism coincided with Honda’s approach toward the global environment, resulting in launch of the demonstration trials.

Prototype of 4-kW electric propulsion for small watercraft Prototype of 4-kW electric propulsion for small watercraft

World’s outboard motor market and Honda’s marine business history

How many outboard motors are currently sold in the world, and what kind of motors are they? The global market size for outboard motors is about 0.9 million units (data source as of 2022: Honda), of which approximately 80% is accounted for by four-stroke engines, and the remaining 20% accounted for by two-stroke engines.

A four-stroke engine requires two reciprocating movements of the piston to complete a cycle of four steps, intake, compression, combustion, and exhaust, whereas a two-stroke engine needs one reciprocating movement of the piston to perform two steps of intake and compression, and combustion and exhaust. While the two-stroke engine is simpler in design, less expensive, and lighter in weight, it has a disadvantage of discharging not only exhaust into the air but also unburned oil into the water due to its combustion mechanism using a mixture of gasoline and oil. Compared to the two-stroke engine, the four-stroke engine emits less exhaust.

The world’s biggest outboard motor market is North America with as many as 420 thousand units, followed by Europe where about 200 thousand units are sold. While approximately 35 thousand outboard motors are traded in China, Japan buys about 13 thousand units. The mainstream of outboard motors are four-stroke engines in North America, Europe, and Japan; on the other hand, two-stroke engines are still in the majority in Latin America, other Asian countries, the Middle East, and Africa.

Based on the philosophy of the founder, Soichiro Honda that "watercraft should not pollute the water”, Honda has been particular about developing four-stroke outboard motors of less environmental impact. Overcoming disadvantages of four-stroke engines such as numerous components, heavy weight and high cost, with high ambitions and technologies, in 1964 Honda forayed into the outboard motor market almost monopolized by two-stroke engines with its first four-stroke outboard motor, GB30. Since then, Honda has been consistently producing only four-stroke outboard motors.

Nowadays, Honda boasts an extensive lineup of outboard motors ranging from 2- to 250-horsepower models. In the fiscal year of 2022, the sales reached to as many as 61 thousand units, which are mounted on watercraft of different purposes including pleasure fishing boats, commercial fishing craft, excursion ships, cruisers, coast guard boats, etc.

Honda’s first outboard motor, the GB30 equipped with four-stroke engine released in 1964 Honda’s first outboard motor, the GB30 equipped with four-stroke engine released in 1964

What makes electric propulsion drastically superior to an outboard motor engine?

The biggest advantages of electric propulsion are zero CO2 emission, low noise, and low vibration, similar to four-wheel and two-wheel EVs.

Furthermore, the electric propulsion prototype for the trials is equipped with a detachable portable battery, Honda Mobile Power Pack e: which has been already in use on Honda’s electric motorcycles. Swappable batteries have facilitated a continuous boat ride with no wait time for battery recharge.

Horikawa sightseeing boats carry Honda’s four-stroke engine, the BF9.9 (whose 9.9-horsepower is almost equivalent to 7.4 kW). If all the boats were electrified, 47 tons of CO2 could be reduced annually. Additionally, the noise level is about 5db less than before when the boat cruises at a constant speed (5 km/h), while vibration is cut by approximately 60%. On a boat with a conventional engine, a boatman needed a microphone and speaker for guiding, but on a boat with electric propulsion it is so quiet that conversation on board no longer requires any audio device. Producing no unpleasant noise or odor, electric propulsion contributes not only to the environment, but also passenger- and local community-friendly sightseeing boat tours.

Electric propulsion battery box for small watercraft and Honda Mobile Power Pack e: Electric propulsion battery box for small watercraft and Honda Mobile Power Pack e:

“In the electric field, I want Honda to be the world’s No. 1”: dream of the General Manager of Marine Business Division and where Honda’s electric propulsion stands now.

This interview features Kurama Fukuda, General Manager of Marine Business Division, Power Products Business Unit, Motorcycle and Power Products Operations’ aspirations toward carbon neutrality on water, who took on the demonstration trials on electric propulsion prototypes mounted on Horikawa sightseeing boats.

Kurama Fukuda

General Manager,
Marine Business Division,
Honda Motor Co., Ltd.
View More Close Kurama Fukuda

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About a month has passed since the demonstration trials started. How is the progress of the trials?

Fukuda
Fukuda

So far so good without any major issues. At first, we invited on board city government officials, municipal administrators, neighborhood residents, and local community association members, for the purpose of familiarizing them with our projects. When the boat would go through a narrow waterway of four to five meters in width, a boatman used to pay special attention to lower the engine noise, pause guiding, and request passengers to be quiet as the boat passed close to the residential area. However, because passengers could carry on conversation even in a low voice on the boat with electric propulsion, first of all, everyone who experienced the ride acknowledged the specific benefit.

Media briefing on the demonstration trials in Matsue City Media briefing on the demonstration trials in Matsue City

In cases with automobiles, a driver might feel strange in a four-wheel EV because its reactions to acceleration pedal operations are sometimes too sensitive compared to a gasoline car. How was actual maneuvering of the boat?

Fukuda
Fukuda

As you say, due to the fact that output characteristics of electric propulsion are different from those of the outboard motor, our concern was whether a boatman could get used to the operations sooner. As a result of trials, it appears that an electric boat is easier to maneuver. An engine-equipped boat requires gear shifting for advancing/backing, but electric propulsion only needs simple operations with the switch on the tip of the handle. According to boatmen, electrification has made maneuvering significantly easier, which was a more positive opinion than we had expected.

Apparently, Honda was approached by Matsue City for the demonstration trials. Is the collaboration with the local government going smoothly, once started?

Fukuda
Fukuda

In fact, Matsue City is selected as a Decarbonization Leading Area to be a national role model with an objective to achieve carbon neutrality in the fiscal year of 2050. The local government holds up extremely high ambition toward decarbonization, and its officials proactively propose us one idea after another. The approach meets Honda’s thoughts toward carbon neutrality, making the trials very much easier, and we are thankful.

What led Honda to the demonstration trials, since the announcement of the concept model at the end of 2021?

Fukuda
Fukuda

At the time of the announcement, the aim was to bring our research to the public attention, but no specific project was undertaken. Electric propulsion was still in the research phase of basic technologies. Electric products are inevitably pricy, which is a bottleneck for diffusion. When we were struggling with this fact, Matsue City contacted us for a potential collaboration proposal. We immediately set out to the city and checked the operational conditions of Horikawa sightseeing boats to learn that boats ran for eight hours a day all year around without any off season even in the winter. Comparing the running cost between gasoline prices and electricity expense, we thought the application of electric propulsion could also be economically rational.

Electric propulsion prototype mounted on Horikawa Sightseeing Boat Electric propulsion prototype mounted on Horikawa Sightseeing Boat

Was this prototype prepared soon after?

Fukuda
Fukuda

It is not that difficult to produce a couple of prototypes. However, the instant when we try to perform theoretical demonstrations including safety and obtain an authorization from the Ministry of Land, Infrastructure, Transport and Tourism to be able to carry regular passengers on board, the hurdle gets raised high. To tell the truth, in the beginning I was in doubt about whether we could actually carry through the trials. But in a period of a year and half, the authorization was granted to perform the demonstration trials.

Making progress within a year and half appears to require a considerable pace to achieve a new product development. What was it like?

Fukuda
Fukuda

It may sound improbable by Honda’s traditional common knowledge to develop a mobility product to carry general passengers within such a short period of time. There is a mountain of things to do, including preparing a test unit with mass production in mind, getting safety evaluation at the same time, etc. So, in order to push ahead the project efficiently, the frame is developed jointly with Tohatsu Corporation. Specialized in small outboard motors, Tohatsu Corporation is extremely agile. We have received a good stimulus in our collaboration. It was Honda Marine Business’ first time to conduct a joint development with another company, and thanks to this approach, our concept has taken shape within as short a period as a year and half.

Once the demonstration trials are over, mass production and product range enhancement might be anticipated. What are your prospects and dream for electric propulsion?

Fukuda
Fukuda

At present, start-ups of all over the world are trying to mass produce electric outboard motors. Honda has know-how on each domain of motorcycles, automobiles, and power products. Leveraging synergy with other Honda businesses at a maximum with decarbonization in mind while fulfilling economic rationality, I would like to create a product that can be used by as many customers as possible. Having introduced the electric propulsion prototype successfully at this timing has given us in Honda Marine business a certain confidence.

Honda still lags behind competitors in terms of market share of the outboard motor engines. But I want Honda to win the world No. 1 position with electric outboard motors, and materialize the founder, Soichiro Honda’s wish "watercraft should not pollute the water” in a true sense.

Lastly, what is the appeal of marine business to you?

Fukuda
Fukuda

Above all, it is exhilaration. Fun and pleasure of navigating through waves on the blue ocean with less mobility around could equal to cruising openly in the blue sky in an airplane.
The Marine Business Division is full of those who enjoy the exhilaration. Anyone who can share the joy is welcome here.

Original article issued on October 6, 2023


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