MP4-30

McLaren Honda MP4-30

2015
Challenging Season for McLaren Honda’s Return

Honda returns after 7-year hiatus
Insufficient preparation causes problems

In May 2013, Honda announced its return to the FIA F1 World Championship in 2015 in an agreement to supply F1 power units to McLaren, marking the return of McLaren Honda after a seven-year hiatus since its withdrawal at the end of 2008. This was to be the return of the invincible McLaren Honda.

Starting in 2014, F1 engine regulations had shifted to a hybrid system that actively utilizes motor power using an MGU-H, which generates electricity using the turbocharger’s shaft rotation, alongside a 1.6-liter turbocharged V6 internal combustion engine and MGU-K. Honda’s return to F1 was a challenge for the new high output and complex hybrid era.

Honda, which had been considering a return to F1 since 2012, had nearly no experience with the new power unit’s complex systems, and the development period of less than two years was far too short. The challenge was further complicated with McLaren’s demand of an ultra-compact power unit, and Honda entered its first year back in F1 under less than perfect conditions, including the engine’s durability and reliability.

The MP4-30, newly designed under the “Size Zero” concept to accommodate Honda’s power unit, was innovative, with bodywork behind the cockpit as slim as possible to allow clean air to flow to the rear, enhancing aerodynamics. Yet, many aspects of the design that had been attempted with the previous year’s MP4-29 were not implemented, opting for a more orthodox design. For example, the MP4-29’s intercooler was on the left side pontoon and the water radiator and engine oil cooler were on the right, and the cooling surface faced the sides for aerodynamic efficiency. The MP4-30, however, has slimmed down the heat exchanger and tilted it forward to return to a more conventional layout. This was typical of McLaren, which has abundant resources and could repeatedly try and refine its methods.

McLaren's unique approach was also apparent with the many updates and modifications that were made during the season. At the beginning of the season, the front section was introduced with a long nose to meet the new regulations, but was modified during the season, and by mid-season was shortened. Many track-specific front wing designs were also used to increase competitiveness.

The much-anticipated revival of McLaren Honda was shrouded in uncertainty from the pre-season tests. Development stalled as problems continued to plague the team and few laps were run. On the final day of testing, Fernando Alonso went off-track and crashed, injuring himself, and missed the opening race of the season. In the opening round, the Australian Grand Prix, Kevin Magnussen, who filled in for Alonso, was unable to start the race as white smoke came from his car on the way to the grid, and the team was instantly enveloped in a gloomy mood. Despite this, Jenson Button’s 11th place finish was a ray of hope for the team, as he drove like a true seasoned driver in the midst of the chaos.

The team’s first win came in Round 6, Monaco. Button, starting from 10th, drove a solid race to finish in 8th place and score his first points of the season. However, subsequent problems and the need to reduce output created a vicious cycle, and the team was unable to achieve satisfactory results in either qualifying nor the race. In qualifying, McLaren Honda failed to advance to Q3 even once, and their best finish was Alonso’s 5th in Round 10, Hungary. In addition, regulations limiting the use of power units to four per year resulted in both Alonso and Button, who used a total of 12, being hit with grid penalties, compounding their difficulties in gaining decent results.

The MP4-30 was designed under the “Size Zero” concept, with a narrow rear half to meet the aerodynamic trend of the time. 2014 “anteater” high noses with additional nose structures were banned and replaced with a low nose. The MP4-30 adpoted a short nose starting with Round 7, Austria.

The MP4-30 was designed under the “Size Zero” concept, with a narrow rear half to meet the aerodynamic trend of the time. 2014 “anteater” high noses with additional nose structures were banned and replaced with a low nose. The MP4-30 adpoted a short nose starting with Round 7, Austria.

The 2015 Honda RA615H was designed in response to McLaren’s request for an extremely compact design, with the MGU-H sandwiched between the compressor and turbine in the engine’s V-bank, which restricted turbocharger dimensions. The MGU-H suffered from a shortage of energy recovery.

The 2015 Honda RA615H was designed in response to McLaren’s request for an extremely compact design, with the MGU-H sandwiched between the compressor and turbine in the engine’s V-bank, which restricted turbocharger dimensions. The MGU-H suffered from a shortage of energy recovery.

The MP4-30 in the first half of the season retained the chrome livery of the previous year, with wide and low proportions and a nose design that matched the 2015 regulations. The car was aggressively updated since the beginning of the season, with the livery changing to a graphite black starting from Round 5, Spain. The nose shape was subsequently changed to a short nose.

The MP4-30 in the first half of the season retained the chrome livery of the previous year, with wide and low proportions and a nose design that matched the 2015 regulations. The car was aggressively updated since the beginning of the season, with the livery changing to a graphite black starting from Round 5, Spain. The nose shape was subsequently changed to a short nose.

Chassis

Chassis MP4-30
Monocoque Carbon fiber composite
Body Carbon fiber composite, consisting of engine cover, side pontoons, floor, nose, front wing, rear wing, and driver operated drag reduction system (DRS)
Front suspension Carbon fiber wishbone, push-rod torsion bar, damper system
Rear suspension Carbon fiber wishbone, pull-rod torsion bar, damper system
Weight 702kg (including driver, excluding fuel). Weight distribution: 45.5% - 46.5%
Electronics Manufactured by McLaren Applied Technologies. Included chassis and power unit control, data acquisition equipment, alternators, sensors, data analysis and telemetry systems.
Dashboard McLaren Applied Technologies dashboard
Lubricants

Mobilis SHC 1500 grease
Lubricates tri-pod joints on hot driveshafts

Mobilis SHC 220 grease
Minimizes rotational resistance of ceramic wheel bearings

Mobilis SHC hydraulic oil
High-pressure, high-temperature hydraulic oil, used in chassis, transmission and power unit actuators.

Brake system Akebono brake calipers and master cylinders
Akebono brake-by-wire control system
Carbon discs and pads
Steering Rack-and-pinion power steering
Tires Pirelli P Zero
Wheels Enkei
Radio equipment Kenwood
Paint Sikkens AkzoNobel car refinish system

Power unit

Power unit Honda RA615H
Minimum weight 145kg
Power unit components ICE (engine) / TC (turbocharger) / MGU-K / MGU-H / ES (energy storage) / CE (control unit)
Cylinders 6 (in accordance with regulations)
Displacement 1,600cc
Bank angle 90 degrees
Valves 24
Maximum revs 15,000rpm
Maximum fuel flow 100kg/h (10,500rpm)
Maximum fuel load 100kg
Fuel injection Direct injection (1 per cylinder, 500bar max.)
Supercharger Coaxial single-stage compressor, turbine
Fuel ExxonMobil high-performance unleaded fuel (5.75% biofuel)
Lubricants Mobil 1 engine oil
Energy regeneration system
Mechanism Hybrid energy regeneration with motor-generator unit. MGU-K connected to crankshaft, MGU-H to turbocharger.
Energy storage unit Lithium-ion battery (weight: 20-25 kg); stores up to 4 MJ per lap.
MGU-K

Maximum revs
50,000rpm

Maximum output
120kW

Maximum regeneration
2MJ per lap

MGU-H

Maximum revs
125,000rpm

Maximum output
Unlimited

Maximum regeneration
Unlimited

Maximum energy release
Unlimited

Transmission

Gearbox Carbon fiber composite case, longitudinally mounted
Gears 8 forward, 1 reverse
Gear operation Electro-hydraulic seamless shift
Differential Planetary gear multiplate limited slip clutch differential
Clutch Electro-hydraulic carbon multi-plate clutch
Lubricant Mobil 1 SHC Gear Oil
Highly efficient gear / bearings lubrication and cooling by reducing traction loss
prev
next